Re-engineering of a Fairline Holiday  


Well first to bring you up to date. We’d bought Spirit at the end of January, and she had a number of minor problems – the trim tabs weren’t working; the engine was a b*gger to start, and when it did start kept cutting out; the alternator wasn’t brilliant; the carburettors needed servicing and virtually constant adjustment, and various other bits and pieces.

We’d taken her out of the water to be anti-fouled, have the trim tabs done and be signwritten. Things being as they are, when the man jet-washed the hull to get the old anti-foul off, he ended up spraying a fine blue mist all over the superstructure, which of course was left to us to sort out. That done, the next thing to go wrong was that the signwriter let us down. Despite plenty of notice and some reminder calls, for whatever reason he wasn’t able to fit us in. And of course we didn’t find this out until after we’d removed the old name from the hull. So it was off to buy a transfer-sign for Steve to stick on. And lastly, the man that was going to do the trimtabs didn’t turn up either. So it wasn’t a particularly successful time. That said, the boat was put back in the water about two weekends before Easter, and promptly the alternator failed. If you live in Norwich and wondered what was happening one bitterly cold March night as two people huddled over a car bonnet connecting up jump leads to a boat, that was us. This was the point at which we first started to think that maybe buying a boat wasn’t such a good idea. The next time we thought that was when we were quoted over £400 for a new Volvo alternator.

New alternator fitted, antifouled, cleaned, and transfer-written we set off back to Brundall for our years moorings. My parents came up for the weekend and we went out for a day, and we had a couple of odd evenings out – all was looking good. Then Good Friday came along and you may remember that it was a nice day, so a trip on the boat was in order. We weren’t rash – we went from Brundall to Bramerton Woods End. On the way, Steve said that he could get the smell of oil and thought that maybe the mixture was a bit on the rich side; when we got to Bramerton he would check it. On reaching Bramerton he duly lifted the engine cover, whereupon he not only smelt oil but saw it too. Everywhere.

To say that we nursed Spirit back to Brundall is an understatement. We were very unhappy, and just didn’t know what way to turn. When Steve had a chance for a good look he found that the crankshaft oil seal had blown, which meant removing the whole engine to sort, which meant getting her back out of the water again and so on. The vision of enormous expense loomed before us. We started hitting the internet in earnest., trying to find out what our options were and how much we were looking at, bearing in mind the age and the cost of the boat. And the rule of thumb about not spending more than half of the value of an item on repairing/improving it…

Mostly it made depressing reading. We were left with a boat that we couldn’t use and couldn’t sell. We first of all looked at putting a diesel engine in, but that would have cost more than the boat did. We then looked at a replacement petrol – best deal we found was from Volspec at about £6800 + Installation +VAT. Steve then thought about buying a replacement engine and marinising it. Lancing sell marinising kits for about £1200. Then came the issue of when and where he would do this.

In desperation he picked up a month-old copy of Yachting and Boating World, and saw an advert for two Volvo AQ145’s for sale, for £500 each. He rang to see if one was still available, and was told that because he was the only respondent to the ad, and the man needed to get rid of them, he could have both for the £500. They had come from a Fairline Mirage on the Thames and had only 360 hours on them. The only snag was that they were in Swansea.

So we hired a van and trekked over to Swansea to collect them. Even that was a depressing experience, as on the way back we were overtaken by a police-car on a mission, which threw up a stone and cracked the windscreen. So we ended up paying nearly £300 for a days van hire.

So we now had a boat with a useless AQ130, and a garage with two AQ145s. During all the palaver with the carburettors and the alternator and what the various cables, switches and other things required to do all the things already done, Steve had become well acquainted with John and Adrian Bowman at MarinePower in Salhouse. So he went and told them our tale, with the upshot that they agreed to do all the necessary works including arranging for Spirit to be lifted out, the removal of the old engine, reconditioning of the new and complete installation. So Steve took both the new engines up to MarinePower, with the idea that out of the two parts they should be able to make a good whole.

There was quite a delay before we actually felt that things started to happen – they had picked an engine and were stripping it down to component parts and replacing main bearings, piston rings, various cables, pipes and hoses plus all the consumables like seals and filters as it was being rebuilt. They shot blasted and repainted all the casings, so it looked like new. They also fitted a loop in the fresh-water cooling system, in order that we can easily fit a calorifier in the future. We went up periodically to see it on the bench being re-assembled then test-run. Also they had bought and were adapting a trailer specifically to fit boats of our size on. Once that was completed we received the call we were waiting for; they were going to lift Spirit out and take her to their premises in order to fit the new engine.

Now this is where the fun started. As we were making such a big investment in the boat, we decided to not skimp on the details, so we asked them to deal with the leg as well – we wanted everything serviced so it would give us reliable boating for the foreseeable future. Because of differences with the way that the temperature/pressure sensors worked we needed a new dash, (for example on the old engine there had just been an oil light, and on the new we have a gauge)and as luck would have it they had one in stock; several years ago someone had ordered it in and never come to collect it.

Also the old engine had just hung on the bell housing, with no supports at all. The new engine needed to be mounted, so they ran wooden supports into the engine bay, covered them with grp and painted them up. They were made in the form of a grid, so as to comply with the BSS requirement for a sealed area for any oil to leak into, so that it doesn’t get into the bilge area.

We made several trips up to Salhouse to see how work was progressing and keep an eye on Spirit – she looked quite forlorn sitting there in April/May as if she knew she should be out there skipping around on Breydon!

Then we got another call, this time to say that they’d found a problem. The previous owner had obviously sustained some heavy damage to the leg; probably reversed it into some banking at a rate of knots. Anyway, he’d managed to put a dirty great crack in the collar (the Out-drive Mounting Yoke) that sits between the transom shield and the leg. And he’d repaired it by putting a metal plate on either side of the crack, filling it and painting it so that you would never have known it was there – unless of course you shot blasted it…

Again, Marine Power came up trumps for us and managed to source a replacement one for us, but again it led to a delay. All told it was mid-May before a Saturday morning saw us sitting at Brundall waiting for a glimpse of our baby to come swinging into sight behind a little van. With great skill she was reversed down a VERY narrow path to the lifting area, and little by little we saw her being re-launched. One turn of the key and she was away, and we pronounced ourselves satisfied.


We did call upon Marine Power again – to fit a new gear control for us, as the original one was very notchy, though this was a preference thing rather than a technical need. It just seemed a shame to have something spoiling our lovely new engine. And it does look lovely – it is pristine in its bay, and really does look like new.

We have taken several opportunities to test it out and are exceedingly happy with it. Spirit now ‘planes quite happily and has quite a turn of speed when she wants to. Also she is quiet and economical. Because we have ploughed so much into Spirit we are in a position where we probably won’t recover our expenditure if we sold her, so we need to recoup our investment in use and enjoyment of her – and we certainly are doing so. We have managed to clock up 130 cruising hours in the three months since she was re-launched, so we aren’t doing badly!

Steve & Barbara